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PRODUCT DATA SHEET Product: PRO-KOTE 3000 Version: August, 2006 TECHNICAL DATA DESCRIPTION PRO-KOTE 3000 is a water-based, epoxy coating and resurfacer for medium to heavy traffic areas. This seamless resurfacer provides a smooth, matte finish in a selection of colors. PRO-KOTE 3000 is used in processing and manufacturing plants as well as institutional and industrial facilities requiring a tough, long-lasting floor coating which is easy to clean. PRO-KOTE 3000 provides a flooring system with high permeability and excellent moisture vapor resistance. PRO-KOTE 3000 is designed to mix easily and has outstanding bonding properties. TYPICAL APPLICATIONS ✓ Industrial Facilities ✓ Pulp and Paper Mills ✓ Machine Shops ✓ Institutional Facilities ✓ Moisture Vapor prone areas ✓ High Traffic entrance’s FEATURES Excellent Adhesion to green concrete after only 24 hours Self-leveling & Trowelable Resists Moisture Vapor Transmission Superior Bonding to properly prepared concrete substrates Outstanding Wearability, Impact and Abrasion Resistance Safe-Very low free-amine content Easily Mixed with conventional “Jiffy” paddle mixer and drill motor Good low temperature cure Easy to Clean and maintain Decorative matte finish is available in a variety of colors and finishes USAGE PRO-KOTE 3000 is specified and used in industrial flooring applications requiring a durable coating to withstand medium to heavy traffic or for concrete that is worn or eroded and requires a higher build to achieve the proper finish. A broad range of standard colors is available to allow facility managers, contractors, and specifiers to complement existing décor with a tough, long-lasting coating in a cost-effective manner. LIMITATIONS All surfaces must be clean and sound. Surface laitance must be removed. PROPERTIES VOC (lb/gal)………………………...……...………..0.0 Volume solids (%)…….…………………………….70% Water vapor permeability...…………………......0.15 perm inches Co-efficient of friction...…….……………….……0.28 Hardness (shore D)…………………………...…..….80 Bond strength to concrete (psi)…………….…….……..……………………...….500 Weight loss mg/1000 cycles……………………….…….………156 ASTM E96 Test Results (120 mil DFT) Water vapor transmission grains/hour.ft2………………………..………….1.0468 Water vapor transmission grains/hour.m2…………………………….…….0.7269 Water vapor transmission lbs/24 hour.1000 ft2…………………..…………3.5765 Perms (permeance)………………………………2.50 Permeance-g/Pa.S.m2……….….….……1.40 x 10.7 ASTM E96 Test Results (65 mil DFT) Water vapor transmission grains/hour.ft2………………………..………….1.3896 Water vapor transmission grains/hour.m2………………………….……….0.9650 Water vapor transmission Page 1 of 4 PRODUCT DATA SHEET Product: PRO-KOTE 3000 Version: August, 2006 lbs/24 hour.1000 ft2………………..……………4.7480 Perms (permeance)……………..………..………3.30 Permeance-g/Pa.S.m2……………..…….1.90 x 10.7 STANDARD COLORS GREY • RED • GREEN • SMOKE BLUE • SAND BEIGE • OFF WHITE (Some non-standard colors may be available by special order) COVERAGE Approx. 80 sq ft/gallon @ 20 mil thickness –WFT Approx. 40 sq ft/gallon 40 mil thickness –WFT Approx. 20 sq ft/gallon 80 mil thickness –WFT Approx. 16 sq ft/gallon 100 mil thickness –WFT Approx. 13 sq ft/gallon 125 mil thickness –WFT PACKAGING 1.8 gallon resin system 7 gallon resin system ESL-3 Filler 35 lb bags PACKAGE YIELD 10 - 20 mil thick coating - WFT 1.8 gal unit + 14 lbs (1 gal) of ESL-3 covers 360 - 180 sf 7 gal unit + 54 lbs (3.89 gal) of ESL-3 covers 1400 - 700 sf 20 - 40 mil thick coating - WFT 1.8 gal unit + 20 lbs (1.5 gal) of ESL-3 covers 200 - 100 sq. ft. 7 gal unit + 78 lbs (5.8 gal) of ESL-3 covers 700 - 389 sq. ft. 40 - 80 mil thick coating - WFT 1.8 gal unit + 25 lbs (1.75 gal) of ESL-3 covers 100 - 60 sq. ft. 7 gal unit + 97 lbs (6.8 gal) of ESL-3 covers 389 - 233 sq. ft. 80 - 100 mil thick coating - WFT 1.8 gal unit + 30 lbs (2.25 gal) ESL-3 covers 60 - 48 sq. ft. 7 gal unit + 116 lbs (8.75 gal) ESL-3 covers 233 - 187 sq. ft. 100 - 125 mil thick coating - WFT 1.8 gal unit + 35 lbs (2.5 gal) ESL-3 covers 48 - 40 sq. ft. 7 gal unit + 136 lbs (9.7 gal) ESL-3 covers 187 - 156 sq. ft. SHIPPING WEIGHT Resin Systems - 10 lbs per gallon (approximate) Fillers 35 lb bags Page 2 of 4 PRODUCT DATA SHEET Product: PRO-KOTE 3000 Version: August, 2006 INSTALLATION GUIDELINES PRE-OVERLAY CHECKLIST 1. All substrates shall be sound, solid and free from any loose or failing component. Substrates must not flex or deform under load. All surfaces must be free from previously applied coatings, dust, rust, scale, grease, oil, and other bond breaking contaminants. 2. Cracks greater than 1/6 inch in width shall be routed to a minimum of 1/4 inch wide by 1/4 inch deep and filled with URE-KOTE R-60 or URE-KOTE PF-60 materials. 3. Fill all expansion joints as required – using UREKOTE PF-60. 4. All application equipment shall be in good operating condition. 5. Coating materials shall not be applied when the ambient air temperature or the surface temperature is outside the boundaries as stated on the product data sheets and application guidelines. 6. Keep material out of sun or hot areas prior to applying, as this may cause working time to be diminished and could cause poor appearance and/or adhesion. If room and or concrete surface is hot (85 deg F or more) you can spray with cool water and soak for a short period to cool surface. Vacuum the surface free of water prior to applying overlay (surface does not need to be completely dry). This will help with working time and help prevent the overlay from setting to fast to get good penetration into pores. 7. Product shall be maintained and installed at 50-80 deg F temperature. 8. Substrate temperature range must be 50-80 deg F, consult LiquidConcrete, Inc. for low temp cure. SURFACE PREPARATION 1. Prepare surface to a minimum CSP-3 profile, removing all surface contaminants, including sealers, oils, or other bond inhibiting substances and mechanically abrade by shot- blaster, scarifier, bushing hammer, scabbler or other means to provide a coarse (rough) texture. 2. Cut keyway channel (groove), using concrete saw equipped with dry cut diamond blade around perimeter of area to be resurfaced. Keyway channel (groove) depth shall be a minimum of 1/8” depth. Surfaces adjacent to a vertical plane (such as curbs, walls, tanks, etc.) shall have keyway channels cut approximately 4 – 6 inches back from vertical plane towards the interior of area to be resurfaced. Keyway channel shall be 1/8” deep by 1/8” wide. 3. Chip 2 inch wide taper back from interior edge of keyway channel at all termination edges, ie: drains, doors etc.; using bush hammer equipped with a 1 – 2 inch wide bushing head, chip a 2” wide taper back from edge of interior keyway channel (groove) inward towards the area being resurfaced. Taper shall match depth of keyway channel at it’s deepest point which is the edge of the keyway and taper out to 0” at its most shallow point, 2” inches towards the interior of the area to be resurfaced. 4. Rout out all cracks to a minimum of ½” wide by ½” deep, using concrete saw equipped with dry cut crack chasing blade. 5. Vacuum surface free of all dust and dirt. ESL-3 Self-Leveling Slurry Resurfacer 1. One batch consists of 1/2 gallon A, 1.3 gallons B, and 35 lbs of C (ESL-3) Filler. One mixed batch will yield approximately 3 gallons of slurry goodness. 2. Pour contents of Part B (1.3 gallon) into clean 5 gallon pail. Then Pour contents of part C (filler) into the same 5 gallon pail that contains Part B. 3. Immediately and thoroughly mix B and C components together for a minimum of 1 minute, using slow-speed drill motor (450-750 rpm) and jiffy paddle, until thoroughly blended. Page 3 of 4 PRODUCT DATA SHEET Product: PRO-KOTE 3000 Version: August, 2006 4. Pour part A, resin, components into mixer or mixing drum and mix with jiffy paddle. 5. Immediately pour onto floor in ribbons and spread with a gage rake at 100-125 MILS thickness and back roll with approved roller to level coating. A spike roller will help level coating and reduce chance of pin holes. 6. For 80-100 mils reduce filler to 25 lbs 7. For 40-80 mils reduce filler to 20 lbs and spread with squeegee and back roll with carper stipple roller cover . 8. For 20-40 mils reduce filler to 20 lbs and add 1 pint (16 oz) of water. Spread with squeegee and carpet roller. P.O. Box 16782 Seattle, WA 98116 Tel: 800.201.9300 Fax: 877.349.1922 This e-mail address is being protected from spambots, you need JavaScript enabled to view it www.liquidconcrete.com 9. PREVENT AIRFLOW FROM WIND OR FANS FROM BLOWING ACROSS FLOOR WHILE APPLYING, The airflow will cause the material to “skin” over and could affect the appearance of the finished coating. MATERIAL SAFETY DATA SHEETS Material safety data sheets are available upon request. It is strongly recommended that all persons involved in the handling of LiquidConcrete, Inc. products read them. WARRANTY NOTICE Recommendations for product use based on tests believed to be reliable. Field conditions vary widely. For this reason, the user must determine product suitability for the particular use and specific applications. LiquidConcrete, Inc. warrants that this product will be free of manufacturing defects for a period of (12) twelve months from date of manufacture. LiquidConcrete, Inc. will, at its option, replace any material or will refund the purchase price of any material that does not conform to our standard specifications, if the discovery of non-compliance is made within (1) one year of delivery of material. LiquidConcrete, Inc. liability and obligation is limited only to replacement or refund of product. LiquidConcrete, Inc. assumes no liability for injury, loss or damage resulting from use of this product. CORPORATE CONTACT LiquidConcrete, Inc. Page 4 of 4